Procurement, Production, Assembly

Key Components in Product Manufacturing

Procurement, Production, Assembly

Procurement, production, and assembly are crucial stages in the technological product manufacturing process. Each stage impacts the final product’s quality, performance, and efficiency. Efficiently managing material and component procurement, along with effective management of the production and assembly processes, can improve product quality, streamline production times, and enhance overall process efficiency. Through precise control and efficient planning in these three stages, it’s possible to ensure the availability of required materials and components and produce successful, high-quality technological products. 

We specialize in the procurement, production, and assembly of electronic cards.

Procurement, production, and assembly are inseparable from the manufacturing process.

Procurement

Procurement is a significant part of the product development process that focuses on acquiring raw materials, systems, and services necessary to create the product. This process includes several stages:

  • Identifying procurement needs involves identifying the product’s requirements and the materials needed to manufacture it.
  • Supplier search: Identifying potential suppliers for the required materials and services and comparing prices.
  • Supplier selection: This is deciding on the most suitable suppliers for the product’s needs.
  • Supplier management: This involves managing relationships with suppliers and controlling the delivery of appropriate services.
  • Quality control: This step includes inspecting purchased materials and services to ensure they meet the product’s quality standards.
  • Purchasing: This stage is where orders are placed for the chosen materials and services.

Properly procuring suitable raw materials and services is critical to ensure product quality during manufacturing, integration, and testing. Effective procurement can significantly impact the cost of the entire manufacturing process.

 

Production in the Development Process

Product development includes several crucial stages to create the final product. The main stages in this process usually include:

  • Production planning: This involves planning the requirements for manufacturing the product, such as the number of suitable tools and machinery, assembling the technical team, and obtaining other required equipment.
  • Supply of product parts: This step includes delivering the necessary parts for product manufacturing, followed by the assembly process by manufacturing workers.
  • Quality testing involves performing quality tests on the product’s parts.

Production is a vital stage in product development and often determines its success. The production process enables companies to manufacture high-quality products in large quantities and at lower prices than manual manufacturing.

We provide PCB manufacturing services using advanced technologies and high quality materials while ensuring uncompromising quality and precision.

PCB capability:

  • Material: FR4, Metal Core(Aluminium), Arlon, Taconic, Nelco, Isola Halogen Free, Rogers, PTFE, PI, etc.
  • Max. Finishing Board Size: 1200*572 mm
  • Max. Layer Count: 50
  • Max. copper: 12 oz
  • Min. Board Thickness: 0.1mm for L<=2, 0.3mm for 4L & above
  • Max. Board Thickness: 10.0 mm
  • Buried / Blind Via (Non-cross): 0.1mm
  • Aspect ratio: 20:1
  • Min. Drilling Size(Mechanical): 0.15 mm
  • Tolerance PTH/ Pressing fit hole /NPTH: +/-0.0762 mm / +/-0.05mm / +/-0.05mm
  • Drill tolerance: +/-2mil
  • Layer to layer registration: +/-3mil
  • Min. line width/space: 2.5/2.5mil
  • BGA pitch: 8mil
  • Surface treatment: HASL, Lead free HASL, ENIG(+ G/F), Immersion silver/Tin, OSP, ENEPIG, bare copper
  • Other Technology: Gold finger, peelable mask, blind buried vias,
  • characteristic impedance control, Rigid-flex board etc.
  • Reliability Test: Flying Probe Test/Fixture test, Impedance Test, Solderability Test, Thermal Shock Test, Hole Resistance Test, and Micro Metallographic Section Analysis, etc.

 

Standards: ISO9001:2015    ISO13485:2016    ISO14001:2015   IATF 16949:2016   UL

 

Assembly

Assembly is the final physical stage in the product development process. The steps that occur during the assembly process are as follows:

 

  • Planning – involves planning the assembly, necessary tools and machinery, and the required technical team.
  • Part preparation – This step includes preparing all the parts required for assembly, including raw materials and equipment.
  • Assembly – At this stage, the parts are assembled into the final product using the required equipment. This is the central stage in the assembly process; efficient assembly ensures the quality and efficiency of the final product.
  • Testing and deployment – After assembly, testing is conducted to ensure the product meets standards, operates as expected, and is ready for delivery to customers.
  • Packaging and shipping – Once the standards are met, the products are packaged and shipped to customers or warehouses awaiting delivery.

Assembly is a significant stage in product development; without it, a finished product cannot be produced. Planned product assembly guarantees proper functionality.

We provide PCB assembly services (PCBA) using advanced technologies, adhering to strict international standards while ensuring uncompromising quality and accuracy.

PCBA capability:

  • SMT, Through Hole assembly
  • Single/double side SMT, Single/double side mixture assembly
  • Accuracy: <±30µm, under the condition of 3σ,CPK≥1
  • Angle accuracy <±0.06°
  • Components Size: SMT 01005 to 100mm×80mm
  • Minimum width/space of QFP: 0.15mm/0.25mm;
  • Minimum diameter /space of BGA: 0.2mm/0.35mm
  • Maximum component height : 18mm
  • Maximum component weight: 30g
  • PCB Size: 50mm×50mm~610mm×508mm
  • PCB Thickness: 0.5mm~4.5mm
  • Placer speed: 400,000 chips/hour

 

Standards: ISO9001    ISO13485:2016

We provide comprehensive procurement, production, and assembly services. Feel free to contact us to find the optimal solution for your product.